September 12, 2008

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My students agreed that my first design wasn’t very good.  I had to go back to my sketch pad.  In one of those late-night aha moments, I had an idea.  Of course, most people would write it down, not taking the chance that by morning the stroke of genius might be forever lost.  I didn’t, and it was gone.  Fortunately though, not for long.  Two days after the insight, it came back to me, and I busily started sketching again.

I was pretty sure I got what I wanted this time.  The subtle curves, the uplifting sense of lightness, the Asian feel, which permeates a lot of my work.  This was going to be it.  The front of the cabinet would be flat, except for the door and drawer handles.  The drawer would be the central part of the semi-circular shape at the top.  It would protrude from the cabinet front about 3/4 inch.  A rabbet on its lower edge would provide a means to open the drawer.  It was time for a scale drawing.

After tweaking angles and proportions a bit, I was very pleased with the drawing.  The mockup showed that I was on the right track, and I was very pleased with the result.  Everyone who has seen it agrees, including the most important person, my customer (wife).

I originally had the bottom edge of the bottom stretcher straight, but it was too static.  I didn’t want to overdo it and distract from the rest of the piece, so I added a very gentle arc.  Also note that under the doors, you don’t see the front of the shelf sticking out.  I wanted the front of the cabinet very clean and uncluttered, so the bottom shelf will butt up against the back of the stretcher.

Astute readers may wonder how I’m going to hinge doors with an out-of-plumb hinge line.  My plan is to use knife hinges, a favorite of mine, and mount them so they are plumb.  In other words, the top hinges will be at the upper, outer corner of each door, and the bottom hinges will be inboard such that they are vertically aligned with the upper hinges.  Yes, that means the door will swing an arc into the cabinet, but it won’t be much.

Other issues I’ll be looking at:

  1. How to attach the inside shelf and web frame (below the drawer)
  2. What will the back look like and how will I attach it
  3. What happens behind the fixed curved portion on either side of the drawer
  4. How will I use the beautiful air-dried walnut panel I have stashed away for a project such as this

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Mockups

I’m a big fan of mockups, or scale models, of my furniture projects.  I typically start a project by sketching ideas on paper.  As ideas gel, they become more detailed, eventually becoming a scale drawing.  They don’t always work out, and my first effort for the hall table is an example of this.

In this case, the drawing looked pretty good in a rough sketch.

As it took form as a scaled drawing, problems began to appear.  Proportions weren’t working out gracefully, locations of the “wings” and “feet” were an issue.  I was not happy with the results.  I went ahead with a quarter scale model, though, for a couple of reasons.  One, just to satisfy my curiosity regarding how this would translate into three dimensions, and two, to show my students the process.  It wasn’t pretty.

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The photo shows where this table will be located.  It’s a view of the wall adjacent to our front entry door; the door is on the left in the photo.  The painting, “Toby Running”, was given to us by a friend (long story).  It’s 4 feet x 8 feet and this is the only wall in the house big enough to hold it.   Well, almost.  The other spot would have been in our bedroom, but Toby needed to be where everyone could see him.

The plywood that sits atop the the current (ugly) table simulates the dimensions and height of the top of the table I’m designing.  It’s 14″ deep, 66″ long, and 32″ high.  My preference would have been a bit longer, but Lindsey, my wife, overruled me.  The customer is always rignt…Right?

Almost forgot…the dog poking her head out from behind the coffee table is not Toby.  That’s Rosie, our little 14 month old rescue dog we got from Animals Rule about six months ago.  Cajun, our cat, is sleeping peacefully in another room, out of harm’s way.

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